I guess so
I had these patterns for a greathelm lyin around, dont remeber where i got them
So i traced the patterns onto the sheet metal, and asked my buddy with a plasma cutter to cut it out. After it was cut out i filed the edges so it wasnt so bad
Then i took my pieces and went to the shed. All i had was 2 hammers and my buddy let me use the shop hammers. 3 pieces of different sized RR track, work wonders as an anvil.
Since this metal was so thin (18 guage) i decided to use a rubber malled for the shaping, i would prefer a rawhide mallet but i didnt have one handy. So i shaped it the best i could (patterns were a bit off on the top piece, thats why there is such o big gap between the top and bottom pieces) the i asked my friend to tack weld it together, just to hold it together. Looked ok, so i told him to welld it all up. (nice guy)
Since this was zinc coated mild steel sheet metal, when he was welding these tufts of toxic zinc were in the air. so i wore the white mask those doctors wear. DO NOT BREATHE THESE, YOU WILL GET EXTREMELY SICK
after it was all welded i dicideded to get rid of that zinc coating as best i could. (the cross pieces still have the zinc on it) so i took the wire whell to it
And i realises that it had to center ridge, now this can be a sharp flute or a blunt one like mine is. i used my special ball pien to do this, thus leaving hammer marks, i planished those out best i could
I have now just cut out those cross pieces and i want to blacken them and polish my helm. Normally i would balcjen them by heating them up to glowing red then spray them with WD40, but since we are gonna drill a hole in the helm and weld from the inside its gonna ruin the blackening alot, se we are gonna rattle can it when its on there.
After that i have to pad it, havent figured out what im gonna do for that yet.
Ian